2026.11.04
Industry News
A 1 m RG58 jumper costs you about 1 dB at 2.4 GHz, which is roughly 20% of the power going in. Swap it for a 0.141 in semi-rigid cable and the same run loses a little over half that. Nothing else in the assembly changed — only the cable type did.
That is why the cable family is usually the first decision worth getting right when comparing RF cable types. Impedance decides what the cable is allowed to connect to, construction decides how much signal reaches the far end, and the connector interface caps the frequency the finished assembly can carry. What follows covers how the families differ, what datasheet numbers actually mean, and where orders most often go wrong.
Content
Nearly every catalogue cable falls into one of five families. They overlap in impedance and connector options, so the real differences come down to loss for a given diameter, how tight you can bend them, and whether the run will ever be re-routed.
| Family | Typical sizes | Loss at 1 GHz (dB/m) | Best suited to | Main trade-off |
|---|---|---|---|---|
| Flexible (RG-style) | RG316, RG58, RG213, 1.9–10.3 mm | 0.3–1.2 | Bench jumpers, short runs, lab patching | Highest loss for a given diameter |
| Low-loss flexible | 0.240 in, 0.400 in, foam or air-spaced | 0.1–0.45 | Antenna feeders, in-building runs | Stiffer jacket, wider bend radius |
| Semi-rigid | .047–.250 in, solid PTFE, copper tube | 0.2–1.2 | Phase-critical paths, dense internal routing | Cannot be re-routed after forming |
| Conformable | .086–.250 in, hand-formable | 0.25–1.0 | Tight enclosures, prototype routing | Less repeatable, shorter flex life |
| Corrugated (hardline) | 1/2 in, 7/8 in | 0.05–0.15 | Long feeders, high power, outdoor runs | Bend radius and connector cost |
Over a 10 m run at 2 GHz, RG58 loses roughly 9 dB where 0.240 in low-loss cable loses about 3 dB. That gap comes from the dielectric and the shield, not from the copper.
Two impedances cover almost all RF work, and they are not interchangeable.
A 75-ohm plug on a 50-ohm jack does not fail outright — it reflects. The joint adds return loss, the source sees a worse load, and a sweep shows ripple that often gets blamed on the cable. Mixing is easiest to get wrong with BNC, where the 50 and 75 ohm versions look identical from the outside and differ only in the dielectric and centre pin.
Each layer moves a different number on the datasheet, which is why two cables with the same impedance can behave very differently.
Velocity factor is the item buyers most often skip. A solid-PE cable with a factor of 0.66 is electrically 1.5 times its physical length, so 3 m of coax behaves like 4.5 m of free space. That matters for phase-matched pairs, delay lines and antenna harnesses, where two cables of equal physical length can still arrive out of step if their dielectrics differ.
Datasheet attenuation is measured on a swept analyser at room temperature into matched 50-ohm loads, and quoted either in dB per 100 ft or dB per 100 m. Unit conversion is where mistakes creep in: 0.5 dB/100 ft is the same cable as 1.6 dB/100 m, yet the two numbers look far apart on a quotation sheet.
Loss climbs roughly with the square root of frequency, so a cable quoted at 1 GHz is about 2.4 times lossier at 6 GHz. If the link runs at 3.5 GHz, ask for attenuation at 3.5 GHz rather than the headline number, and confirm the tolerance — plus or minus 5% between production lots is normal.
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When every tenth of a decibel counts, a pre-terminated super low-loss flexible assembly removes both the crimp and the guesswork from that calculation.
The interface caps the assembly. An SMA-terminated cable will not deliver 40 GHz simply because the coax is rated higher — the connector's upper limit governs, and so does the launch into the board or module it mates with.
| Interface | Typical maximum | Common cable pairing | Notes |
|---|---|---|---|
| BNC | 4 GHz | RG58, RG174 | Bayonet coupling, quick lab patching |
| TNC | 11 GHz | RG58, RG316 | Threaded BNC variant, better under vibration |
| N-type | 11–18 GHz | 0.400 in, 1/2 in corrugated | Outdoor feeders, medium power |
| SMA | 26.5 GHz | .141 in semi-rigid, RG316 | Most common microwave interface |
| 2.4 mm | 50 GHz | .086 in, .141 in | Precision test, instrument ports |
| 1.85 mm | 67 GHz | .047–.086 in | High-frequency instruments and modules |
Choose the interface first, then the cable that fits it. Each connector body is machined for a defined range of cable diameters, so a connector built for RG58 will not seat on 0.240 in low-loss cable even though both are 50 ohm.
SMA RF Coaxial Connector SeriesThreaded 50Ω connectors covering DC–26.5 GHz, with male and female variants and cable compatibility tables for matching interfaces to assemblies.View Product →
SMA remains the workhorse of bench and microwave work, which is why it appears in so many of the assemblies we build.
Most selection arguments disappear once the application is named. These pairings cover the majority of orders:
If crimping in-house is not practical, pre-terminated assemblies arrive tested and labelled; this overview of what RF cable assemblies do covers the extra checks that come with them.
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For feeder runs, the N-type body is usually the deciding part of the bill of materials, since it must survive weather, torque and repeated mating.
The main RF cable types are flexible RG-style, low-loss flexible, semi-rigid, conformable and corrugated hardline, each split again by impedance and diameter.
Neither is better. 50 ohm suits wireless, radar and test gear; 75 ohm suits video and CATV distribution. Mixing the two causes reflections at the joint.
Both are 50-ohm flexible cables, but RG316 is about 2.5 mm in diameter with a PTFE dielectric, while RG58 is roughly 5 mm with solid PE. RG316 bends tighter and loses more per metre.
Large corrugated hardline is lowest, typically well under 0.15 dB/m at 1 GHz. Among small cables, 0.400 in low-loss flexible is usually the practical choice.
Only with a connector body machined for that cable group. SMA is made in several sizes for different diameters, and the wrong one will not crimp correctly or hold impedance.
Low-PIM assemblies are used where weak signals share a site with strong transmitters, such as cellular installations. They keep passive intermodulation below a specified limit, usually around -150 dBc.
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